Packaged Process Chiller

KANSA packaged process chillers combine refrigeration, chilled-water circulation and temperature control in an integrated industrial cooling unit. Depending on the model, the industrial cooling system can incorporate the compressor, evaporator, circulation pump, water tank, controls and safety protection within a coordinated package.

  • Cooling capacity: 1.6-240.0kW
  • Temperature precision: ±0.1°C/±0.5°C/±1.5°C
  • Water flow rate: 0.28~28.9m³/h
  • Total power input: 0.8 ~ 58.5kW
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Packaged Process Chiller

Components of Packaged Process Chiller

  • Refrigeration System
    The refrigeration circuit typically includes the compressor, evaporator, condenser and expansion valve. Depending on the model and cooling capacity, KANSA packaged chillers use rotor, scroll or flexible scroll compressors together with different evaporator configurations.
  • Circulation Pump
    An integrated water pump circulates chilled water between the chiller and the connected production equipment. Pump power, flow rate and pump head are selected according to the cooling capacity and circulation requirements of each model.
  • Integrated Water Tank
    The built-in water tank provides storage for the circulating chilled water and forms part of the packaged water circuit. Tank capacity varies according to chiller size and cooling capacity.
  • Controls and System Protection
    Packaged chillers incorporate an operating control panel, while selected precision models use a touch-screen temperature controller. Depending on the model, the system can also include pressure gauges, flow switches, water-level monitoring and protection against high/low pressure, overload, freezing, over-temperature and abnormal flow.

Typical Packaged Process Chiller Applications

  • Injection Molding & Plastic Processing
    Supplying circulating chilled water to injection molding machines & molds, extrusion equipment and other plastic processing machinery
  • Chemical & Pharmaceutical Production
    Cooling reactors, jacketed vessels, mixing equipment and process machinery requiring controlled circulating-water temperatures
  • Printing
    Removing heat from printing presses, rollers and other continuously operating equipment
  • Food Processing
    Providing dedicated chilled-water circulation for bakery equipment and other food production machinery
  • Machine Tools
    Providing process water cooling for CNC machines and metalworking equipment where heat must be continuously removed

Packaged Process Chiller Specifications

Representative specifications from current KANSA packaged chiller configurations are shown directly below.

1.6-168kW Air-Cooled Packaged Process Chiller

Model ICA-12 ICA-15 ICA-20 ICA-25 ICA-30 ICA-40 ICA-50 ICA-60
Cooling capacity kW 35 44 58.5 69 86 116 140 168
10³ kcal/h 30.1 37.8 50.3 59.3 74.1 100 120 145
Power supply V/Ph/Hz 380/3/50
Total power input kW 12.5 15 21.1 24 30 41.3 48 58.5
Rated current A 24 27.7 41.7 46.7 57 76 88 110
Compressor Type Scroll type
Power kW 10.1 12.5 17.4 20.2 25 34.8 40.6 50
Water pump Power kW 1.2 1.2 2.2 2.2 2.2 3.5 3.5 4
Pump head m 29 27 27 26 25 34 29 25
Water flow rate m³/h 6 7.6 10 11.8 14.8 20 24 28.9
L/min 100 127 167 197 247 333 400 480
Water tank capacity L 135 155 230 230 230 300 300 300
Pipe connection size DN 40 50 65
Safety protection High/low pressure, overload, anti-freeze, delay, over-temperature and flow protection
Noise level dB(A) 65 66 67 68 68 69 69 69
Weight kg 340 415 620 670 780 1100 1300 1500
Dimensions Length mm 1510 1785 2080 2080 2080 2200 3000 3400
Width mm 750 915 1050 1050 1050 1200 1200 1200
Height mm 1480 1630 1820 1820 1910 2135 2120 2135

2.7-29.5kW High-Precision Packaged Chiller

Model ICA-1G ICA-2G ICA-3G ICA-5G ICA-8G ICA-10G
Cooling capacity kW 2.7 5.0 9.1 15.0 23.0 29.5
10³ kcal/h 2.3 4.5 7.8 12.9 19.8 25.4
Power supply V/Ph/Hz 220V/1/50Hz 380V/3/50Hz
Total power input kW 1.2 2.2 2.9 5.3 8.4 10.5
Rated current A 5.9 11.3 8.2 11.7 20.0 23.4
Compressor Type Rotor type Flexible scroll type
Power kW 0.8 1.6 2.3 4.2 6.9 8.7
Condenser Type High efficiency internal thread copper tube fin type
Fan type High efficiency low noise axial fan
Evaporator Type Water tank coil type Shell and tube type
Water tank capacity 20 40 50 70 100 135
Water pump Type Stainless steel centrifugal pump
Power kW 0.25 0.37 0.37 0.55 0.75 0.75
Pump head m 34 26 25 30 30 27
Water flow rate m³/h 0.46 0.89 1.6 2.6 4.0 5.1
L/min 7.7 14.8 26.7 43.3 66.0 85.0
Refrigerant Type HCF/CHFC
Expansion valve type Electronic expansion valve
Controller Type High precision touch screen controller
Pipe connection size DN 15 20 25 25 25 40
Noise level dB(A) 58 63 63 67 68 69
Weight kg 90 120 160 200 280 320
Dimensions Length mm 500 600 680 750 1350 1510
Width mm 500 600 680 750 680 750
Height mm 950 1160 1360 1480 1360 1480

3.0-72.0kW Low-Temperature Packaged Chiller (-5°C)

Model ICA-15M ICA-20M ICA-25M ICA-30M ICA-40M ICA-50M
Cooling capacity kW 23 30 36 46 60 72
10³ kcal/h 19.8 25.8 30.1 39.6 51.6 61.9
Power supply V/Ph/Hz 380/3/50
Total power input kW 14 19.8 21.8 27.5 36.5 42.5
Rated current A 30.5 45 49 62 79 91
Compressor Type Scroll type
Power kW 11.5 16 18 23 32 36
Water pump Power kW 1.2 2.2 2.2 2.2 3 3
Pump head m 27 27 26 25 34 29
Water flow rate m³/h 4 5.2 6.2 7.9 10.3 12.5
L/min 66.7 86.7 103.3 131.7 171.7 208.3
Water tank capacity L 155 230 230 230 300 300
Pipe connection size DN 40 50 50 50 50 65
Noise level dB(A) 66 68 68 69 69 69
Weight kg 415 620 670 780 1100 1300
Dimensions Length mm 1785 2080 2080 2080 2200 3000
Width mm 915 1050 1050 1050 1200 1200
Height mm 1630 1720 1720 1910 2135 2120

1.9-54.0kW Low-Temperature Packaged Process Chiller (-15°C)

Model ICA-15L ICA-20L ICA-25L ICA-30L ICA-40L ICA-50L
Cooling capacity kW 15.8 21.2 27 31.8 42.5 54
10³ kcal/h 13.6 18.2 23.2 27.3 36.5 46.5
Power supply V/Ph/Hz 380/3/50
Total power input kW 14.3 19.7 22.5 29 41.3 46
Rated current A 32 45 50 70 89 101
Compressor Type Scroll type
Power kW 11.5 16 18 23 32 36
Water pump Power kW 2.2 2.2 4 4 4 4
Pump head m 40 42 41 45 42 40
Water flow rate m³/h 2.7 3.6 4.6 5.5 7.3 9.3
L/min 45 60 77 92 122 155
Water tank capacity L 155 230 230 230 300 300
Pipe connection size DN 40 50 50 50 65 65
Noise level dB(A) 66 68 68 69 69 69
Weight kg 415 620 670 780 1100 1300
Dimensions Length mm 1785 2080 2080 2080 2200 3000
Width mm 915 1050 1050 1050 1200 1200
Height mm 1630 1720 1720 1910 2135 2120

1.2-35.6kW Air-Cooled Low-Temperature Chiller (-35°C)

Model ICA-15U ICA-20U ICA-25U ICA-30U ICA-40U ICA-50U
Cooling capacity kW 10.9 15 17.8 21.8 30 35.6
10³ kcal/h 9.4 12.9 15.3 18.7 25.8 30.6
Power supply V/Ph/Hz 380/3/50
Total power input kW 10.2 15.3 16.5 20 26.6 30
Rated current A 22.5 33.7 36.3 45 58.5 66
Compressor Type Flexible scroll type
Power kW 6.7 9.8 11 13.4 19.6 22
Water pump Power kW 2.2 4 4 4 4 4
Pump head m 40 42 41 45 42 40
Water flow rate m³/h 1.88 2.58 3.06 3.75 5.16 6.12
L/min 31.3 43 51 62.5 86 102
Water tank capacity L 155 230 230 230 300 300
Pipe connection size DN 40 50 50 50 50 50
Noise level dB(A) 69 68 68 68 69 69
Weight kg 415 620 670 780 1100 1300
Dimensions Length mm 1785 2080 2080 2080 2200 3000
Width mm 915 1050 1050 1050 1200 1200
Height mm 1630 1720 1720 1910 2135 2120

9.9-240kW Water-Cooled Packaged Process Chiller

Model ICW-20 ICW-25 ICW-30 ICW-40 ICW-50 ICW-60 ICW-70
Cooling capacity kW 66 78 96 128 152 182 240
10³ kcal/h 56.8 67.1 82.6 110 130.7 156.5 206.4
Power supply V/Ph/Hz 380/3/50
Total power input kW 16.6 19 22.2 32 36.7 44 57.3
Rated current A 34 38 42 59 67 83 105
Compressor power kW 14.4 16.8 20 28.4 33.2 40 49.8
Water pump Power kW 2.2 2.2 2.2 3.5 3.5 4 7.5
Pump head m 27 26 24 32 26 22 20.5
Cooling water Flow rate m³/h 14.2 16.8 20.6 27.5 32.7 39.1 51.6
Pipe connection size DN 50 50 50 50 65 65 80
Chilled water Flow rate m³/h 11.4 13.4 16.5 22 26.1 31.3 41.3
Pipe connection size DN 50 50 50 50 65 65 80
Water tank capacity L 230 230 230 300 300 300 400
Noise level dB(A) 62 63 64 65 66 67 68
Weight kg 550 620 720 1030 1200 1330 1550
Dimensions Length mm 2080 2080 2080 2200 3000 3000 3400
Width mm 1050 1050 1050 1200 1200 1200 1200
Height mm 1630 1630 1630 1845 1845 1845 1845